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Overview

Particulate matter count helps monitor the presence of sub-visible particles in injectables, ophthalmic solutions, and metered-dose inhalers. These particles, if left unchecked, can affect product safety and performance. Regulatory guidelines from the United States Pharmacopeia (USP) define the acceptable thresholds and outline methods for detection.

Description

Importance of Morphology and Composition

Every sample can carry particles of different sizes, shapes, and origins. A structured particulate matter count helps identify what’s present and how it may impact quality. Morphological evaluation under the microscope can point to potential sources, whether from raw materials, processing lines, or packaging.

This step ensures that irregular or oversized particles are caught early and removed from the production cycle.

Broader Physical Parameters

Two standard USP procedures are used to assess particulate matter count:

  • Method 1: Light Obscuration Particle Count Test
  • Method 2: Microscopic Particle Count Test

For Method 2, the process involves drawing the sample through a membrane using a filter assembly, followed by microscopic evaluation. The membrane captures particles, which are then counted and classified based on their size and shape. This gives a direct, visual record of the sample’s particulate profile.

Relevance to Pharmaceutical Applications

Filter paper analysis supports quality assurance across parenteral products. By capturing particles on a membrane and inspecting them under magnification, teams can validate whether the formulation aligns with regulatory expectations. The method works across transparent, opaque, or complex formulations and is commonly used during both development and batch release.

Risk Mitigation in Drug Development

Running a consistent particulate matter count helps flag issues before they reach later production stages. Whether the concern is raw material variability, container compatibility, or process-related contamination, early detection enables faster and more effective course correction.

It also helps manufacturers meet the requirements of USP chapters 788, 789, 790, and 1788.2, reducing the risk of deviation reports or batch failures.

Analytical Techniques and Challenges

  • filtration, the retained matter is examined microscopically to identify and count particles. The results are then benchmarked against pharmacopeial limits.
  • ImageProVision offers two software tools to support this analysis:.
  • ipvPCount for semi-automatic measurement.
  • ipvAutoCount for fully automated workflows.
  • Both tools are designed to support compliance reporting and documentation in accordance with standard USP protocols.

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